1ND-TV STARTING > SERVICE DATA

Glow plug	Standard Resistance	Approx. 1.0 Ω at 20°C (68°F)
Engine switch	Standard resistance 7 - 5 (Not pushed) 2 - 5 (Not pushed)	10 kΩ or higher
Engine switch	Standard resistance 7 - 5 (Pushed) 2 - 5 (Pushed)	15 Ω
Ignition switch	Standard resistance Between all terminals	10 kΩ or higher (LOCK)
	Standard resistance 2 - 4	Below 1 Ω (ACC)
	Standard resistance 1 - 2 - 4	Below 1 Ω (ON)
	Standard resistance 5 - 6	Below 1 Ω (ON)
	Standard resistance 1 - 3 - 4	Below 1 Ω (START)
	Standard resistance 5 - 6 - 7	Below 1 Ω (START)
Starter relay	Standard resistance 3 - 5	10 kΩ or higher (when battery voltage is absent)
Starter relay	Standard resistance 3 - 5	Below 1 Ω (when battery voltage applied to terminals 1 and 2)
Glow plug relay	Standard resistance 1 - 2	10 kΩ or higher (when battery voltage is absent)
Glow plug relay	Standard resistance 1 - 2	Below 1 Ω (when battery voltage applied to terminals 3 and 4)

for 1.6 kW Type
Starter assembly	Standard current	90 A or less at 11.5 V
Magnet starter switch assembly resistance	Terminal 50 - Terminal C	Below 1 Ω
Magnet starter switch assembly resistance	Terminal 50 - Switch body	Below 2 Ω
Starter armature assembly resistance	Segment - Segment	Below 1 Ω
Starter armature assembly resistance	Commutator - Armature coil core	10 kΩ or higher
Starter armature assembly commutator circumference runout	Standard runout	0.02 mm (0.000787 in.)
Starter armature assembly commutator circumference runout	Maximum runout	0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter	Standard diameter	29 mm (1.142 in.)
Starter armature assembly commutator diameter	Minimum diameter	28 mm (1.102 in.)
Starter armature assembly undercut depth	Standard depth	0.7 mm (0.0276 in.)
Starter armature assembly undercut depth	Minimum depth	0.2 mm (0.0079 in.)
Starter brush holder assembly brush length	Standard length	14.4 mm (0.567 in.)
Starter brush holder assembly brush length	Minimum length	9.0 mm (0.354 in.)
Starter brush holder assembly resistance	A - B	10 kΩ or higher
	A - C	10 kΩ or higher
	A - D	Below 1 Ω
	B - C	Below 1 Ω
	B - D	10 kΩ or higher
	C - D	10 kΩ or higher

2.0 kW Type
Starter assembly	Standard current	190 A or less at 11.5 V
Magnet starter switch assembly resistance	Terminal 50 - Terminal C	Below 1 Ω
Magnet starter switch assembly resistance	Terminal 50 - Switch Body	Below 2 Ω
Starter armature assembly resistance	Segment - Segment	Below 1 Ω
Starter armature assembly resistance	Commutator - Armature coil core	10 kΩ or higher
Starter armature assembly commutator circumference runout	Maximum runout	0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter	Standard diameter	35.0 mm (1.378 in.)
Starter armature assembly commutator diameter	Minimum diameter	34.0 mm (1.339 in.)
Starter armature assembly undercut depth	Standard depth	0.7 mm (0.0276 in.)
Starter armature assembly undercut depth	Minimum depth	0.2 mm (0.0079 in.)
Starter yoke resistance	Lead wire - Brush	Below 1 Ω
Starter yoke resistance	Brush - Starter yoke body	10 kΩ or higher
Starter brush holder assembly brush length	Standard length	15.0 mm (0.591 in.)
Starter brush holder assembly brush length	Minimum length	9.0 mm (0.354 in.)
Starter yoke assembly brush length	Standard length	15.0 mm (0.591 in.)
Starter yoke assembly brush length	Minimum length	9.0 mm (0.354 in.)
Starter brush holder assembly resistance	Standard resistance	10 kΩ or higher
Starter brush holder assembly brush spring load	Standard load	21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)
Starter brush holder assembly brush spring load	Minimum load	12.3 N (1.3 kgf, 2.8 lbf)